The business application

for smart valve diagnostics

SAM VALVE MANAGEMENT is a web-based solution for the smart monitoring and management of control valves installed in process plants. It provides a complete overview of all connected control valves fitted with smart SAMSON positioners, a clearly structured dashboard displaying all relevant operating and diagnostic parameters, immediate detection of malfunctions and algorithm-based predictive maintenance.

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Critical situations and valve states requiring an immediate operator response can occur while control valves are operated in chemical plants.

SAMSON was involved in the development of process automation in the chemical industry right from the start. Many of our valve series are still developed in close cooperation with leading chemical companies. The resulting products define the industry benchmark in many applications.

Innovative valve accessories, such as positioners, solenoid valves, boosters, pneumatic lock-up valves and limit switches, round off SAMSON's product range.

Smart instruments including communication-enabled positioners in combination with SAM VALVE MANAGEMENT allow for efficient asset management and predictive maintenance.

  • Increased profitability and plant availability
  • Prevention of unplanned plant downtime
  • Support for maintenance work
  • Optimized business processes
  • Complete list of all SAMSON valves including mapping of existing asset structures
  • Dashboards providing an overview of the entire plant and single tags
  • Map information for all integrated valves
  • Customized dashboards
  • Customized diagnostic and status reports
  • Customized branding and adaptation to customer's corporate design
  • Access from anywhere at any time
  • Efficient monitoring of all relevant diagnostic data
  • Automatic and manual analysis of data
  • Configurable alarm management and escalation functions
  • Viewing of operating states
  • Built-in file management to save valve-related information
  • Note function to add customized information
  • Export function
  • Efficient maintenance planning
  • Prevention of costly unplanned plant downtime
  • Extended diagnostic functions, such as identification of operating range, clear diagnostic alarms with recommended action

All of the control valves must be fitted with a SAMSON digital positioner to be able to capture data for further processing.

Two different methods are available to refresh tag data:

  • File transfer
    Data points generated from common process control systems or TROVIS-VIEW are updated by uploading XML files.
  • Continuous data transmission (on request)
    Data points are constantly updated over suitable communication protocols (such as HART®, PROFIBUS-PA, HART-IP™, WirelessHART®, MQTT).